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Table of Contents- j! f% H+ q$ l
I. Purpose 目的
7 G G/ @% {. r1 h# F2 O1 d3 dII. Scope 適用范圍! O' V% h/ L8 W9 p+ O3 I
III. Die classification 模具等級(jí)* i7 H7 V. M2 p o/ x$ R' ^/ F* ]
IV. Metal stamping dies-General Requirements 五金模具一般要求
0 _3 `" Q3 e* |$ `Die design and construction data sheet 模具設(shè)計(jì)及組裝時(shí)間表6 {, w' ]- O8 c' l7 e1 v, h% D
Die design approval 模具設(shè)計(jì)審核
5 q# X& \/ ?! p0 rDie design ownership 模具設(shè)計(jì)所有權(quán)
/ r+ D+ G$ y/ LDie noise模具噪音
: e: l* P: }& f4 B$ j: L' fDie design responsibilities 模具設(shè)計(jì)責(zé)任
, J" ?5 w1 J$ q6 B+ \8 _% O" i: z/ ]Die performance模具性能5 W. s7 E3 h' Y
V. Die design criteria 模具設(shè)計(jì)標(biāo)準(zhǔn)
?. D% w- o8 l# r( k0 gA. Preferred components優(yōu)先配件(首選零件)
. J3 p% k( g. I! d& bB. Production material產(chǎn)品材質(zhì)
# ]2 l2 O8 H: f7 |9 T6 `% x8 } vC. Calculating operating tonnage of die 模具工作噸位, B6 P# Q1 b% _
D. General die life and construction 模具壽命及構(gòu)造
8 E' d& h8 ^( W9 S, V7 \6 }! BE. Safety安全. S. N8 L' f2 q u1 d, X( ~
F. Scrap removal廢料移出裝置
/ t- _% F* ?) U9 N- |- r JG. Die set 模座6 W( \+ c0 f- E
H. Die mounting 模具安裝7 n' c) m2 U- X" Z- A& g9 L" T
I. Maintenance requirements 維修要求
' o; W0 Z0 c% O6 N: e& p% rJ. Die lubricants模具潤(rùn)滑
6 ]7 ?7 S! z- O# K. FK. Die protection模具保護(hù)裝置; Y |4 G4 d1 L% t6 j! }5 j
L. Shear clearances沖裁間隙( q3 r* ?( R* S9 z4 M
M. Stock guiding and control材料導(dǎo)向及定位
! B2 E, F \$ T3 ]! ON. Die material模具材料" `, J( |0 O0 F
O. Parallels墊腳
" }9 S3 M, c( l# V1 gP. Dowels合銷7 ^7 y# Y% e9 p6 k+ L
Q. Punches, buttons, and retainers 沖頭,，鑲件以及固定器' M+ K. T( V# m3 X: m- q
R. Springs彈簧
/ \# Y$ }2 M. p% `1 q" LS. Strippers脫料裝置
1 \& s9 ?/ ~9 O% W: DT. Nitrogen systems氮?dú)庀到y(tǒng)
- P. T* T( V9 n" J- ?% [3 ^' [$ v( TU. Positive knockouts正面取出 Y! V: E1 Q* r8 N3 D, l& B, ~
V. Pressure pins頂料銷
) u) o% r; O+ h8 L9 CX. Forming and drawing dies成型及拉伸模具) _9 Y* |( {) K ~: Z2 R
Y. Cam and slide type dies凸輪和滑塊式模具 2 [! q; D0 E' H
VI. Stamping and marking 鋼印及標(biāo)記( ^6 L0 M7 l" f0 H; @, {3 {; z3 `
VII. Tryout and approval to ship 試模及船運(yùn)
0 u2 E4 `6 k6 a7 b* A! C5 EVIII. Tryout, recertification, and final approval 試模,，證明及最終承認(rèn)
+ W. w( m( G* Z% Z) t/ uIX. Payment terms 付款條約2 f: G. z& W1 ^# P7 \ U
X. Substitutions(spare parts) 備件
7 ^; U: i5 P n) TXI. Changes設(shè)變
' E! q$ {& A+ IAny deviation from this Die Building Requirements & Specifications will require a written request from vendor to the Su-dan Corporation Project Engineer.8 k y& D% s4 ]; L8 r) Q% H# z
如有任何違背本份模具制造要求及規(guī)范，供應(yīng)商都需向 Su-dan項(xiàng)目工程師提供一份書面要求。
/ D4 J" Y* z I* ZI. Purpose 目的
$ ^! |. Y' D3 k& BA. The purpose of this metal stamping die standard is to provide detailed instructions for use in the design, construction, and testing of all metal stamping dies supplied to the Su-dan Corporation
+ {' ~+ c0 O# P本份模具標(biāo)準(zhǔn)是向所有提供給Su-dan公司的五金模具的設(shè)計(jì)、組立、試模提供細(xì)節(jié)指導(dǎo),。
3 p9 G: k8 v5 |' f1.Su-dan requires die(s) to produce finished parts that conform to:
! b9 g1 y- g7 B p. dSu-dan要求模具制造的產(chǎn)品應(yīng)與以下保證一致：
3 \9 F' w5 a$ X: va. The part drawing. 產(chǎn)品圖面
# e6 m' f+ z4 b5 L& F6 f3 C8 w* pb.Including geometric dimensioning and tolerancing.
2 F; {# o! w5 e( V形狀尺寸及公差
n; l9 r) s5 |0 W2 \c.Requirements for first parts approval process.
8 ^3 ]3 D: [& d# y2 h首件承認(rèn)程序要求
- O& \' W9 v* f- C9 g2.This standard and the specifications referenced herein are issued to:8 F: L) v1 Z/ [6 o
本標(biāo)準(zhǔn)是應(yīng)用：1 a& H9 T, _7 ?# v v3 }" L5 _
a.Define the general classifications of metal stamping dies for Su-dan. 定Su-dan五金模具分類
& X3 b6 T ^; o' Nb.Reduce the dies design and build costs by: 通過(guò)以下條款降低模具設(shè)計(jì)及組立成本
! x( F. ]( ?0 L, `4 ?(1)Standardization of design, which will decrease review time and expense. & _( [7 K1 ]* ~% w# w* k2 |/ k
設(shè)計(jì)標(biāo)準(zhǔn)化將降低審圖時(shí)間及成本
9 e( ?/ Q1 E5 g u4 V(2) Using commercially available die components. 使用標(biāo)準(zhǔn)件 2 b# | {$ k8 B: H! O" I6 {
c.Assure the safety of Su-dan personnel. 確保Su-dan員工安全
) X& B; p, ^& [; k" M( @d.Promote superior tool design and consistent die making practices.6 _0 Z# G. H! i: V" @
提升模具設(shè)計(jì)能力及協(xié)調(diào)模具制造習(xí)慣( ]; f9 B+ y7 {4 G
II. Scope
+ O2 Y$ I0 k9 [) d7 Y& VA. All metal stamping dies supplied to Su-dan will comply with the requirements specified herein and as stated in the die design and construction data sheets.: d2 }1 f1 V* U7 s
所有供應(yīng)給Su-dan的鐵件模具必須遵守這份指定的及在模具設(shè)計(jì)及組裝表冊(cè)里規(guī)定的要求# {" n) |5 z4 t, s
III. Die Classifications 模具級(jí)別9 k: W+ j2 `7 a; [) ~
A. All dies will be constructed for inter-changeability of perishable die blocks, punches, retainers, die buttons, and pilots.3 |5 R* _4 E' f1 [
模具需保證易壞的鑲快、沖頭,、固定器,、引導(dǎo)沖組裝的易換性,。
3 X% {6 M3 A% A) d4 xB. Die material requirements: 模具材質(zhì)要求( @) g1 n4 \$ I' L
Die Component Description模具組件名稱Die Material Type材質(zhì)種類5 m- }( F1 L2 f& D; n$ g
Die steel 模板D2 or better5 |- g: X& o" n; z# C
Filler steel 導(dǎo)料板 HRS/CRS
, n+ l# O! ^1 ]9 d( \Buttons 鑲件M-2( {2 q" i8 c6 U8 x* K5 v
Pilots 引導(dǎo)沖M-2
. L8 p9 o4 g, m, J( _Punches 沖頭M-2
9 b& B$ Z5 D1 s0 [0 E& WButtons & punch retainers 鑲件及沖頭固定裝置 A2, 6150,
" ]( J$ \# k2 p5 Z. [-4140 steel - hardened$ h5 Y0 `& [+ c) P) j4 ~$ f
Pressure pads 壓料墊板 6150 or 4140 steel -hardened (See p.17, S-16)$ j! @- K# \8 G+ V- }8 x
Stripper windows 脫料板快拆窗口 6150, 4140 or 0-1 steel hardened
: J) `% j( J! g! u5 u: F-(See p. 17, S-16)
/ v+ C# J& x1 m2 KForm steel成型D2 or better
) ^% Z4 Q2 Y) F! c% M2 qIn any application where Su-dan is stamping a high strength or high carbon material the use of CPM-4, CPM10V, and CRU-Wear material with a surface coating should be discussed.6 T( ?6 u+ O; Y* N0 f
在Su-dan沖壓高強(qiáng)度及高碳材質(zhì)的地方，如應(yīng)用……表面強(qiáng)化需討論- |. x+ x7 _3 E) H: E6 ?
IV. Metal Stamping Dies - General Requirements: 五金模具——一般要求
" E. W* }0 G4 s& a. sA. Die design and construction data sheet: 模具設(shè)計(jì)與組立數(shù)據(jù)表6 g4 F9 e( ^" x% O/ w! y0 u) t9 \
1. The Su-dan Engineer shall complete and submit data sheet with each die proposal request (Including shut height, feed levels, parallels, etc.).
3 b L. ?' ?- `( w0 q+ YSu-dan工程師應(yīng)填寫及提供每一套模具方案要求的資料表（包括閉模高度,、送料高度,、墊腳等）
0 w# ]& [$ A9 S' x' I0 _ b, F2. Data sheet will be updated at final die design review, including the Project Engineer and the vendor’s recommendations, which will become part of the general die specifications. c2 `4 A' G b1 l* }5 N
資料表在最終模具審核時(shí)應(yīng)該更新，項(xiàng)目工程師及供應(yīng)商的建議都將成為普通模具規(guī)范的一部分,。 |
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發(fā)表于 2009-3-22 14:40:27
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