solidworks纖維織物面料設(shè)計(jì)解決方案： ExactFlat插件

寂靜天花板

作為SolidWorks的設(shè)計(jì)師在將來(lái)有可能的時(shí)候,，你的產(chǎn)品設(shè)計(jì)會(huì)涉及到提供工業(yè)織物或復(fù)合材料的工作。你有你的SolidWorks,，現(xiàn)在你需要知道如何確定它能處理需的布料或復(fù)合材料,，生產(chǎn)方式制造,，并計(jì)算所涉及的費(fèi)用,。

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對(duì)于大多數(shù)的設(shè)計(jì)師相關(guān)的面料設(shè)計(jì)的任務(wù)往往造成以下問(wèn)題：

斷開(kāi)的過(guò)程  -文件必須從一個(gè)CAD系統(tǒng)中被導(dǎo)入到另一個(gè)完成織物設(shè)計(jì),，數(shù)據(jù)的完整性不可避免的損失和限制機(jī)遇,，加快下游活動(dòng)從上游的投入。

復(fù)雜的工作流程 -電腦功能的數(shù)碼工作流程往往是由手工流程（例如創(chuàng)建平板型式,，成本）,，這會(huì)降低整體的設(shè)計(jì)速度，限制你的靈活性,，并能增加你的成本中斷,。

可憐的協(xié)作 -各種生產(chǎn)技能跨這就限制了團(tuán)隊(duì)協(xié)作，也獨(dú)立平臺(tái)的傳播,，需要多個(gè)產(chǎn)品許可證的維護(hù),。

這些挑戰(zhàn)增添了大量的時(shí)間，金錢(qián)和精力,，限制了非常元素，減弱了你的競(jìng)爭(zhēng)優(yōu)勢(shì)：固定的成本控制,，靈活的生產(chǎn),，并簡(jiǎn)化設(shè)計(jì)過(guò)程。

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最后 - 也許是最重要的 - 這些正在使用的面料設(shè)計(jì)的CAD工具僅僅適合于手頭的任務(wù),，但效果不佳或多年沒(méi)有明顯發(fā)展,。領(lǐng)先的實(shí)體建模的3D CAD軟件包中含有豐富的特性和功能，但它們用于工業(yè)面料設(shè)計(jì)就沒(méi)了優(yōu)勢(shì),，而縫制產(chǎn)品在一般情況下,，和許多3D CAD為基礎(chǔ)的專(zhuān)為工業(yè)面料開(kāi)發(fā)的工具都不是最好的解決方案。

ExactFlat是這類(lèi)市場(chǎng)需求上的第一款產(chǎn)品,，整合3D設(shè)計(jì),，3D到2D展開(kāi)成平板形式，排版套料,，并與SolidWorks 3D CAD軟件的costing成本計(jì)算相結(jié)合,。看看下面的演示，以得到一個(gè)完整的表述：
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http://player.youku.com/player.php/sid/XODI1MjY1MTIw/v.swf
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ExactFlat允許SolidWorks設(shè)計(jì)人員：

在SolidWorks的范圍內(nèi)開(kāi)展工作 -集成在一起,，功能上實(shí)現(xiàn)定義參數(shù)化和三維設(shè)計(jì)完全掛鉤,，以2D展開(kāi)模式，以排版套料和成本分析,。

合作與設(shè)計(jì)團(tuán)隊(duì) -設(shè)計(jì),，數(shù)據(jù)和創(chuàng)造力是在一個(gè)平臺(tái)上，帶來(lái)卓越的速度和靈活性,，以面料設(shè)計(jì),，原型和生產(chǎn)。

提高工作效率在幾分鐘內(nèi)準(zhǔn)備好平板模式- -而不是幾天或幾周-采用最先進(jìn)的算法,，用于工業(yè)面料中的軟件工具,，你已經(jīng)知道了， -把你的3D設(shè)計(jì)直接投入生產(chǎn)。

盡量減少材料成本 -集成自動(dòng)化排版套料�,，F(xiàn)在你可以從CAD到機(jī)床更方便地,，比以往任何時(shí)候都更快。

憑借這些優(yōu)勢(shì),，ExactFlat幫助制造商提高勞動(dòng)生產(chǎn)率和​​實(shí)現(xiàn)30-50％盈利能力,。

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ExactFlat幫助領(lǐng)先的，創(chuàng)新的制造商在整個(gè)行業(yè)廣泛在更短的時(shí)間完成更多的工作,，其中包括：

·        汽車(chē)及運(yùn)輸?shù)淖�椅和�?nèi)飾：座椅,，方向盤(pán)和換檔把手蓋，扶手,，頂棚,，地毯，行李箱襯墊,，絕緣

·        海洋：休息,，帆布比米尼上衣，蓋,，船體,，帆

·        家具：辦公，商業(yè)和住宅

·        服裝：褲子,，襯衫,，帽子，鞋子,，手套,，工作服，技術(shù),，壓縮服裝

·        工業(yè)設(shè)備及技術(shù)產(chǎn)品：工業(yè)包裝和封面,，工業(yè)襯里，軍事裝備

·        復(fù)合材料產(chǎn)品：船體,，汽車(chē)部件,，渦輪機(jī)葉片等。

·        充氣：熱空氣和氣象氣球,，工業(yè)氣球,，充氣建筑物，充氣的氣囊,，充氣營(yíng)銷(xiāo)產(chǎn)品

·        其他：箱包,，手袋及配件，帳篷,，遮篷,，醫(yī)療柔軟的物品,，薄膜，保護(hù)膜,，包裝圖形,，運(yùn)動(dòng)器材，商業(yè)遮陽(yáng)簾,，標(biāo)牌和橫幅,，顯示器，防彈衣,，戰(zhàn)術(shù)裝備,，頭盔，消費(fèi)產(chǎn)品和電器蓋,，建筑結(jié)構(gòu),，屋面，以及更多...

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ExactFlat有兩個(gè)版本可供選擇：

ExactFlat

在大多數(shù)情況下,，三維設(shè)計(jì)的數(shù)字化創(chuàng)建,，然后物理樣機(jī)采用手動(dòng)試再審技術(shù)披上實(shí)際面料。創(chuàng)建的物理圖案然后必須被數(shù)字化,，以產(chǎn)生可驅(qū)動(dòng)一數(shù)控切割表的文件。ExactFlat自動(dòng)化這個(gè)工作流程,，從三維CAD模型轉(zhuǎn)移到以分鐘為一個(gè)生產(chǎn)就緒的2D平板模式文件,。

ExactFlat Design Studio

3D設(shè)計(jì)直接考慮到生產(chǎn)就緒的平板模式中采用了先進(jìn)的算法中的客戶(hù)已經(jīng)在使用的軟件工具。

材料成本最小化,，集成自動(dòng)化套料,。而且，排版套料可以集成到solidworks中并參與3D設(shè)計(jì),。部分組件的定義和整個(gè)的設(shè)計(jì),，扁平化，模式,，鳥(niǎo)巢和成本掛鉤,。功能更改通過(guò)設(shè)計(jì)，原型和產(chǎn)品流程自動(dòng)傳播,。

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4 u( w& ]3 O, K$ g補(bǔ)充內(nèi)容 (2015-12-22 21:01):
1 T1 }! M6 \; A; y( R13樓現(xiàn)有試用版網(wǎng)盤(pán)下載,，聚攏人氣，就有高人來(lái)研究激活的事了 :-)

mrplplplpl

謝謝樓主的帖子, 學(xué)習(xí)了

山水郎

謝謝了啊

寂靜天花板

ExactFlat插件7分鐘展平柔性曲面
http://player.youku.com/player.php/sid/XODkzOTgyNTg0/v.swf
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寂靜天花板

第一步,，建立好鞋曲面并截取蒙皮曲面
http://player.youku.com/player.php/sid/XOTEyMjQyMTIw/v.swf

4 J2 F0 I' U7 X) V* w4 k第二步，按非柔性材料屬性展開(kāi)這些蒙皮曲面
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第三步,，為展開(kāi)的蒙皮曲面留出縫邊
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寂靜天花板

第四步,，為所有的蒙皮作排版套料
http://player.youku.com/player.php/sid/XOTEyMjQ5OTI4/v.swf

第五步，出平面工程圖
http://player.youku.com/player.php/sid/XOTEyMjUxNjY0/v.swf

寂靜天花板

Although Aerosport Modeling & Design, Inc.’s  product development, prototyping, and manufacturing services has deep roots in aviation, Aerosport has worked with thousands of satisfied clients in the automotive, medical, electronic, military, aviation, toy, and consumer products industries. The firm produces high-quality prototypes, appearance models, working models, and machined parts, and also serves as an extension to its clients’ design and engineering teams.
( c% d" c1 F9 v1 |! GAerosport owner Geoff Coombs cities ongoing investments in research and the latest design, prototyping, and manufacturing technologies as critical to the company’s growth, competitiveness, and success. While Aerosport began as a prototype model shop working primarily in the custom model airplane industry, its business soon grew into design, prototyping, and manufacturing services for a range of other industries, operations for which it needed a robust 3D CAD solution.
簡(jiǎn)單介紹新西蘭Aerosport Aviation公司,，多用途超短起降輕型飛機(jī)制造商,，公司需要一個(gè)完全的3DCAD解決方案。
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When we started handling work that went far beyond model airplanes—such as medical devices and automotive fixtures—we needed to add an effective design and engineering capability,” Combs recalls. “I asked around and decided to evaluate the Pro/ENGINEER® and SOLIDWORKS® 3D CAD packages. Once I started working with demo copies of the software, it became obvious that SOLIDWORKS had a better interface, was more intuitive, and was easier to use.
0 _; m: {* m6 M4 z公司對(duì)pro/e和solidworks都做了評(píng)估,，顯然,，SOLIDWORKS有一個(gè)更好的界面，更直觀,，更容易使用,。
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“Acquiring SOLIDWORKS Professional design software turned out to be the right decision because more and more of our customers use SOLIDWORKS, which makes collaboration much more efficient,” Combs adds. “We recently added the SOLIDWORKS Composer™ package to automate the development of instruction manuals.”
9 N: n3 b4 f( n0 k- q/ |/ p1 r, M顯然，購(gòu)買(mǎi)solidworks專(zhuān)業(yè)設(shè)計(jì)軟件被證明是個(gè)正確的決定,。最近公司又增加了solidworks composer用于改進(jìn)產(chǎn)品說(shuō)明書(shū)的策劃,。
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While Aerosport realized significant productivity gains by implementing SOLIDWORKS design software, allowing the company to take advantage of a range of new business opportunities, there was one area of its traditional business that required an additional solution: providing upholstery services for aircraft and automotive seats, including both prototypes and final products.
雖然Aerosport公司通過(guò)實(shí)施SOLIDWORKS設(shè)計(jì)軟件，使公司獲得了一系列新的商業(yè)機(jī)會(huì)的優(yōu)勢(shì),，顯著提高生產(chǎn)力,，但其傳統(tǒng)業(yè)務(wù)有一個(gè)區(qū)域，需要一個(gè)額外的解決方案：飛機(jī)和汽車(chē)座椅內(nèi)飾設(shè)計(jì),。

7 {6 r! J) r2 A" U2 H3 J“Once we began working on the interiors of cars and planes, we needed to upholster seats,” Combs explains. “Upholstering a seat began as a completely manual process for us. To create patterns, we would draw sew lines on the foam seat bun with black magic marker, pin a sheet of cotton over the bun under a piece of drafting mylar, and follow the black marker lines to notch the pattern, adding salvage before sewing it up on our sewing machine. That was a time-consuming process for which we needed a better solution.”
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/ B! ^  \  W- p+ o: C4 ECombs was researching upholstery-related applications when a supplier suggested the ExactFlat® Design Studio 3D-to-2D flattening application, for use on composites, industrial fabrics, leathers, and other types of technical textiles, from SOLIDWORKS Gold Solution Partner Tri-D Technologies, Inc.
供應(yīng)商建議使用ExactFlat® Design Studio的從3D到2D的展開(kāi)應(yīng)用,，這個(gè)插件是solidworks的黃金合作伙伴。
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$ H4 }  K) e1 Y% m: yDIGITAL AUTOMATION REPLACES MANUAL EFFORT
Using the combination of SOLIDWORKS and ExactFlat software, Aerosport has replaced its manual seat-pattern-making upholstery process with an automated digital approach. The process begins with scanning the seat foam bun, or acquiring a model of it from the manufacturer, to create a 3D solid model in SOLIDWORKS software. Combs then creates the pattern for the seat upholstery using Exact Flat from inside SOLIDWORKS software.
2 R1 P8 H' x' N0 h1 o% D, V“The new digital approach is much better than doing it by hand,” Combs stresses. “Creating a seat pattern used to take a week or longer, depending on the complexity of the seat. With SOLIDWORKS and ExactFlat, we can finish a pattern in an hour. This solution is saving time and money, as well as enabling us to increase throughput.”
這個(gè)插件實(shí)現(xiàn)了由手工勞動(dòng)到數(shù)字自動(dòng)化,，通過(guò)solidworks和Exactfalt的結(jié)合,，Aerosport公司已經(jīng)用自動(dòng)數(shù)字方法取代它的座椅手工制版內(nèi)飾工藝。先是掃描座椅的泡沫塊,，或者從制造商取得模型,，然后用solidworks建模,，最后用exactfalt插件得到座椅蒙皮的展開(kāi)平面圖。
“新的數(shù)字方法比用手工做的要好得多“,，以前要花費(fèi)需要一周或更長(zhǎng)的時(shí)間,，這取決于座椅的復(fù)雜的座椅圖案。而使用SolidWorks和ExactFlat,，我們可以在一個(gè)小時(shí)來(lái)完成,。這個(gè)解決方案是節(jié)省時(shí)間和金錢(qián)，以及使我們能夠增加吞吐量,�,！�

FASTER TIME-TO-MARKET, IMPROVED QUALITY, AND REDUCED COSTS
" P4 c. G8 }) H' u+ V/ rBecause SOLIDWORKS and Exact Flat automate the creation of upholstery patterns, Aerosport has cut its time-to-market by 50 percent and reduced upholstery production costs by 30 percent. The combined solution has also enabled the company to increase its seat pattern accuracy, resulting in material savings through ExactFlat nesting capabilities and an improved finish, particularly when working with the latest generation of seat designs.
+ ]- V3 e; T$ q) ^* z8 I0 d“With newer, more complex seats, we used to add a layer of foam along the sides to make the upholstery fit,” Combs notes. “SOLIDWORKS and ExactFlat have improved our pattern accuracy to the extent that we no longer have to add any foam. I’m amazed at how well our patterns now sew together. SOLIDWORKS and ExactFlat have really helped us to streamline the process.”
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1 t; A$ ]# P9 @) f- b由于SolidWorks和精確平自動(dòng)創(chuàng)建的內(nèi)飾格局,，Aerosport削減它的時(shí)間到市場(chǎng)50％和30％降低室內(nèi)裝潢的生產(chǎn)成本。該聯(lián)合解決方案還使該公司增加其座椅圖案精度,，從而通過(guò)ExactFlat嵌套功能,，節(jié)省材料和改進(jìn)的完成，特別是設(shè)計(jì)最新一代的座椅時(shí),。
4 ~6 r" e1 H3 Q* R+ sSolidWorks和ExactFlat提高我們的模式精度,，我們?cè)僖膊挥锰砑尤魏闻菽�的程度。我很驚訝于我們現(xiàn)在的模式如何縫在一起,。 SolidWorks和ExactFlat確實(shí)幫助我們簡(jiǎn)化了這個(gè)過(guò)程,。“

In addition to automating seat upholstery operations, the combination of SOLIDWORKS design and Exact Flat flattening solutions supports other projects requiring patterns or coatings. For example, Aerosport used the solution to develop the pattern for a de-icing sheet used to prevent ice buildup on high-flying drone aircraft.
5 j; J: W2 B7 u% y4 V' K“Using SOLIDWORKS and Exact Flat on the drone de-icing sheet project helped us enhance accuracy,” Combs points out. “Even though we mainly use the combined solution for seat upholstery, we expect it to come in handy for any designs that require a flat pattern, such as applying composite or fiberglass lay-ups in a model.”
除了自動(dòng)座椅裝飾業(yè)務(wù),，SOLIDWORKS設(shè)計(jì)和精確扁變平的解決方案組合支持需要的圖案或涂層等項(xiàng)目。例如,，Aerosport所用的溶液開(kāi)發(fā)模式為用于防止冰堆積在高空飛行的無(wú)人駕駛飛機(jī)除冰片,。
8 J) b* `% m9 M" ~) @“對(duì)無(wú)人機(jī)除冰板項(xiàng)目中使用SolidWorks和精確扁平幫助我們提高精度，”梳子指出,。 “雖然我們主要使用的座椅裝飾的組合解決方案,，我們希望它派上用場(chǎng)的要求展開(kāi)模式的任何設(shè)計(jì)，如應(yīng)用復(fù)合材料或玻璃纖維上籃中的典范,�,！�

寂靜天花板

自定義曲面展開(kāi)
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酷設(shè)計(jì)
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姚凱machine

好帖子

manmaxiaowei

安裝軟件有嗎