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U鉆參數(shù)推薦表 | | | | | | U鉆直徑 | 每轉進給(鑄鐵) | 鋼件 | 不銹鋼 | | | | | | 3D | 4D | 3D | 4D | 3D | 4D | | | | | | 線速度 | 內冷 | 80-180 | 80-160 | 80-180 | 80-180 | 60-120 | 40-120 | | | | | | 外冷 | 80-120 | 80-120 | 80-120 | 80-120 | 60-120 | 40-120 | | | | | | 17-19 | 0.12-0.18 | 0.08-0.15 | 0.08-0.12 | 0.07-0.12 | 0.06-0.12 | 0.06-0.1 | | | | | | 20-22 | 0.15-0.2 | 0.1-0.2 | 0.08-0.16 | 0.07-0.12 | 0.06-0.12 | 0.06-0.1 | | | | | | 23-26 | 0.15-0.2 | 0.1-0.2 | 0.08-0.16 | 0.07-0.12 | 0.06-0.16 | 0.06-0.14 | | | | | | 27-31 | 0.15-0.25 | 0.15-0.2 | 0.08-0.16 | 0.07-0.12 | 0.06-0.16 | 0.06-0.14 | | | | | | 32-36 | 0.15-0.25 | 0.15-0.2 | 0.08-0.16 | 0.07-0.16 | 0.06-0.18 | 0.08-0.15 | | | | | | 37-43 | 0.18-0.28 | 0.15-0.22 | 0.08-0.18 | 0.07-0.18 | 0.06-0.2 | 0.08-0.16 | | | | | | 44-50 | 0.18-0.28 | 0.15-0.22 | 0.08-0.18 | 0.07-0.18 | 0.6-0.2 | 0.08-0.16 | | | | | | 50-80 | 0.1-0.2 | 0.1-0.15 | 0.08-0.16 | 0.07-0.16 | 0.6-0.2 | 0.1-0.18 | | | | | | | | | | | | | | | | | | | 線速度Vc | 轉速n | 每轉進給f | 進給F | 刀具直徑D | | | | | | | | n=1000Vc/3.14/D | | | | | | | | | | F=n*f | | | | | | | | | | | 當U鉆在小于15度斜面上鉆入或鉆出時,,進給應降為正常進給的1/3,,大于15°斜面禁止直接用U鉆鉆孔,。5倍徑U鉆請聯(lián)系刀具中心確認參數(shù),。表中參數(shù)僅適用與刀具裝夾長度及刀柄長度小于3D,鏜桿伸出長度較小且工件裝夾牢固的工況,,若刀具裝夾剛性或工件裝夾剛性不足,,或者材料硬度超標,請按照實際工況將參數(shù)降低30%-50%,, | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 合金銑刀——槽銑 | 工件材料 | 切深Ap | 切寬Ae | 切削
1 K8 ^8 R) G: l/ K2 X! |1 X5 n 速度 | mm | 刀具直徑 | 3 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 鋼件(45#) | 0.5D | | 75-120 | 每齒進給Fz | 0.022 | 0.037 | 0.047 | 0 | 0.062 | 0.072 | 0.105 | 0.13 | 軟鋼(Q235) | 0.8D | | 80-160 | 每齒進給Fz | 0.025 | 0.042 | 0.052 | 0 | 0.072 | 0.082 | 0.125 | 0.16 | 不銹鋼 | 0.3D | | 40-60 | 每齒進給Fz | 0.012 | 0.018 | 0.035 | 0 | 0.053 | 0.064 | 0.075 | 0.085 | 鑄鐵 | 0.5D | | 50-120 | 每齒進給Fz | 0.018 | 0.028 | 0.043 | 0 | 0.06 | 0.07 | 0.085 | 0.096 | QT700,、QT600 | 0.3D | | 50-100 | 每齒進給Fz | 0.015 | 0.023 | 0.04 | 0 | 0.055 | 0.065 | 0.08 | 0.09 | | | | | | | | | | | | | | | | | | | | | | | | | | | 合金銑刀——仿形加工 | 工件材料 | 切深Ap | 切寬Ae | 切削速度 | mm | 刀具直徑 | 3 | 4 | 6 | 8 | 10 | 12 | | | 鋼件(45#) | 0.2D | 0.3D | 160 | 每齒進給Fz | | 0.035 | 0.055 | 0 | 0.09 | 0.011 | | | 軟鋼(Q235) | 0.2D | 0.3D | 160 | 每齒進給Fz | | 0.04 | 0.06 | 0 | 0.1 | 0.12 | | | 不銹鋼 | 0.2D | 0.2D | 70-110 | 每齒進給Fz | | 0.035 | 0.055 | 0 | 0.09 | 0.011 | | | 鑄鐵 | 0.2D | 0.2D | 120-160 | 每齒進給Fz | | 0.01 | 0.06 | 0 | 0.1 | 0.12 | | | QT700,、QT600 | 0.1D | 0.1D | 100-140 | 每齒進給Fz | | 0.032 | 0.052 | 0 | 0.085 | 0.105 | | | | | | | | | | | | | | | | 合金銑刀——側銑 | 工件材料 | 切深Ap | 切寬Ae | 切削速度 | mm | 刀具直徑 | 3 | 4 | 6 | 8 | 10 | 12 | 14 | 16 | 鋼件(45#) | 1.5D | 0.15D | 160 | 每齒進給Fz | 0.025 | 0.032 | 0.042 | 0 | 0.078 | 0.085 | 0.095 | 0.12 | 軟鋼(Q235) | 1.5D | 0.15D | 160 | 每齒進給Fz | 0.028 | 0.036 | 0.048 | 0 | 0.08 | 0.09 | 0.12 | 0.15 | 不銹鋼 | 1.5D | 0.15D | 80-120 | 每齒進給Fz | 0.021 | 0.027 | 0.038 | 0 | 0.06 | 0.065 | 0.07 | 0.08 | 鑄鐵 | 1.5D | 0.15D | 120-160 | 每齒進給Fz | 0.025 | 0.032 | 0.048 | 0 | 0.069 | 0.08 | 0.095 | 0.11 | QT700、QT600 | 1.5D | 0.12D | 100-140 | 每齒進給Fz | 0.022 | 0.03 | 0.045 | 0 | 0.065 | 0.075 | 0.09 | 0.102 | 上表中參數(shù)僅適用與刀具裝夾長度及刀柄長度小于3D,,鏜桿伸出長度較小且工件裝夾牢固的工況,,若刀具裝夾剛性或工件裝夾剛性不足,或者材料硬度超標,,請按照實際工況將參數(shù)降低30%-50% | | | | | | | | | | | | | | 面銑刀(45°) | | | | 工件材料 | 硬度 | 切深Ap | 切削速度Vc(m/min)* z& x5 W1 B' r5 j- S
下限-推薦-上限 | 每齒進給 | 刀具直徑 | | | | 80 | 100 | 125 | ## | 200 | | | | 一般鋼 | 180-280HB | 刀片切深范圍最大5mm | 150-200-250 | Fz | 0.10-0.40 | 0.10-0.40 | 0.10-0.40 | 0.10-0.40 | 0.10-0.40 | | | | 軟鋼(Q235) | ≦180HB | 180-260-350 | Fz | 0.10-0.45 | 0.10-0.45 | 0.10-0.45 | 0.10-0.45 | 0.10-0.45 | | | | 不銹鋼 | | 70-150-200 | Fz | 0.15-0.30 | 0.15-0.30 | 0.15-0.30 | 0.15-0.30 | 0.15-0.30 | | | | 鑄鐵 | 250HB | 80-180-250 | Fz | 0.15-0.50 | 0.15-0.50 | 0.15-0.50 | 0.15-0.50 | 0.15-0.50 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 方肩銑(90°) | | | | 工件材料 | 硬度 | 切深Ap | 切削速度Vc(m/min)
3 j( R4 i4 } [8 h n! T/ F) M | 每齒進給 | 刀具直徑 | | | | 16-25
3 ?" q& d9 c/ d( r (AHU10型刀片) | 30-40
3 [% p }4 k$ h. N, E (AHU10型刀片) | 50-80- y7 B f% p' O4 Q: r
(AHU1505/160型刀片) | 100-125 | 160 | | | | 一般鋼 | 180-280HB | 刀片切深范圍2mm-10mm | 120-250 | Fz | 0.10-0.15 | 0.10-0.20 | 0.10-0.25 | 0.15-0.25 | 0.15-0.25 | | | | 軟鋼(Q235) | ≦180HB | 140-250 | Fz | 0.10-0.25 | 0.12-0.22 | 0.15-0.25 | 0.15-0.25 | 0.15-0.25 | | | | 不銹鋼 | | 80-180 | Fz | 0.10-0.12 | 0.15-0.20 | 0.15-0.20 | 0.15-0.25 | 0.15-0.25 | | | | 鑄鐵 | 250HB | 120-250 | Fz | 0.10-0.15 | 0.15-0.25 | 0.15-0.25 | 0.15-0.25 | 0.15-0.25 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 圓鼻銑刀(刀片型號:RPET系列) | | | | 工件材料 | 硬度 | 切深Ap | 切削速度 | 每齒進給 | 刀具直徑 | | | | 16-20(R4) | 25-35(R5) | 40(R6) | 80(R6) | 100(R6) | | | | 鋼件(45#) | 180-280HB | 刀片切深范圍0.5-5.5mm | 120-250 | Fz | 0.2-0.8 | 0.3-1.0 | 0.3-1.2 | 0.3-1.2 | 0.3-1.2 | | | | 軟鋼(Q235) | ≦180HB | 150-350 | Fz | 0.2-0.8 | 0.3-1.2 | 0.3-1.5 | 0.3-1.5 | 0.3-1.5 | | | | 不銹鋼 | | 70-200 | Fz | 0.2-0.8 | 0.2-0.8 | 0.2-1.0 | 0.2-1.0 | 0.2-1.0 | | | | 鑄鐵 | 250HB | 150-300 | Fz | 0.2-1.0 | 0.3-1.2 | 0.3-1.1.5 | 0.3-1.1.5 | 0.3-1.1.5 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 快進給(刀片型號:BLMP系列) | | | | 工件材料 | 硬度 | 切深Ap | 切削速度 | 每齒進給 | 刀具直徑 | | | | 16-26 | 30-40 | 63 | 80 | 100 | | | | 鋼件(45#) | 180-280HB | 刀片切深范圍0.5-1.5mm
1 N2 l) Q( O7 O (注:BLMP06刀片最大切深1.0mm.
& g& s0 R6 ~2 a; q8 ? _; ^ BLMP09刀片最大切深1.5mm) | 160-250 | Fz | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | | | | 軟鋼(Q235) | ≦180HB | 180-300 | Fz | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | 0.8-1.5 | | | | 不銹鋼 | | 80-180 | Fz | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | | | | 鑄鐵 | 250HB | 160-250 | Fz | 1.0-1.8 | 1.2-1.8 | 1.2-1.8 | 1.2-1.8 | 1.2-1.8 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 快進給(刀片型號:WDNW系列) | | | | | | | 工件材料 | 硬度 | 切深Ap | 切削速度 | 每齒進給 | 刀具直徑 | | | | | | | 63 | 80 | | | | | | | 鋼件(45#) | 180-280HB | 刀片切深范圍0.5-2.0mm(注:WDNW09T3/1204刀片最大切深2.0mm.)
- u/ |7 ~& n% w | 160-250 | Fz | 0.8-1.5 | 0.8-1.5 | | | | | | | 軟鋼(Q235) | ≦180HB | 180-300 | Fz | 0.8-1.5 | 0.8-1.5 | | | | | | | 不銹鋼 | | 80-180 | Fz | 0.6-0.8 | 0.6-0.8 | | | | | | | 鑄鐵 | 250HB | 160-250 | Fz | 1.2-1.8 | 1.2-1.8 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 注:本表為切削時的一般條件,,在使用時如果機床功率不足、工件工況差,、刀具懸深長度過長,。請按照實際工況將參數(shù)降低10%-50% | | | | | | | | | | | | | | | | | 粗鏜刀 | | | | | | | | | 被加工材料 | 線速度 | 切深 | 每齒進給 | | | | | | | | | CCMT09T3 | CCMT1204 | | | | | | | | | 普通碳鋼 | 150-250 | 2-4 | 2-5 | 0.15-0.3 | | | | | | | | | 軟鋼 | 150-300 | 2-4 | 2-5 | 0.15-0.3 | | | | | | | | | 鑄鐵 | 150-250 | 2-4 | 2-5 | 0.15-0.3 | | | | | | | | | QT600、QT700 | 130-200 | 2-3 | 2-4 | 0.1-0.25 | | | | | | | | | 不銹鋼 | 80-150 | 2-3 | 2-4 | 0.1-0.2 | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | 精鏜刀 | | | | | | | | | 被加工材料 | 線速度 | 切深 | 每齒進給(根據(jù)工件粗糙度要求適當調整 | | | | | | | | | | | | | | | | | 普通碳鋼 | 150-250 | 0.07-0.2 | 0.06-0.15 | | | | | | | | | 軟鋼 | 180-250 | 0.07-0.2 | 0.06-0.15 | | | | | | | | | 鑄鐵 | 150-250 | 0.06-0.25 | 0.06-0.15 | | | | | | | | | QT600,、QT700 | 150-220 | 0.06-0.2 | 0.06-0.15 | | | | | | | | | 不銹鋼 | 100-180 | 0.15-0.25 | 0.07-0.15 | | | | | | | | | | | | | | | | | | | | | | | | | | 表中參數(shù)適用于鏜桿及刀具長徑比3倍徑以內。若刀具或鏜桿懸深過長,,參數(shù)適當降低,。 | | | | | | | | | | | | | | | | | | | | | | " S6 w7 _2 U( {
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